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Tools used:
Pair of sidecutters
Pair of needle nose plires
A Jewelers screwdriver (flatbladed)
A sharp pointed scribe
One Cinnamon Toast Crunch Breakfast bar
One low wattage soldering iron (unavailable for pic) |
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First remove the module from the steering wheel. This may
be kind of tricky. There are no bolts or screws holding it in,
it should just pull out. There are wires attached to the back
of the module, a clip in the middle of the harness separates
the harness from the module. The harness looks like a CD-ROM
audio cable connector. Once removed from the car you will have
to pull back some of the stickers/labels on the unit, so it can
pull apart freely. |
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Once the stickers and such are moved for free access to
separate it, use the jewelers screwdriver to push in the tabs
and carefully separate it into the pieces below. |
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Here you can see the parts disassembled. The front with
the two smaller buttons, the main volume button, the pin the
volume button rocks on, and the back of the unit with the circuit
board. Make sure to not loose the pin. it will fall out easilly
as the only thing that holds the pin in and stops it from going
side to side is when the unit is back together. |
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The circuit board is held onto the back piece by a very
tiny screw with a hex head. Use the needle nose plires to remove
this. Be careful as to not let the plires slip off the nut and
damage the resistor next to it. Take your time doing this. The
red bulb that lights up the module is near the bottom. There
is a red plastic cover over it. |
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The rear separated form the circuit board with screw shown. |
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Be careful pulling the flexable plastic cover off of the
light bulb. without that you will loose the red glow your modules
have at night, and it will not match your pontiac interior lights.
I was haste and tore the tip of my bulb cover off. |
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Here is a picture of the new bulb. It is from Radio
Shack: P/N 272-1092C. 2 per package. #7219 Micro Lamps. 12 Volts
60mA. Wire-terminal base.
The two lines represent the wires inside the bulb that hold
the filament. at the top, how it curves to the right, that is
how the bulb must point twords the bottom of the module (twords
the two smaller buttons that are side by side) |
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The new bulb is in and soldered. The old bulb was removed
by crushing it with the needle nose plires over a garbage can
to catch the glass. Then use the soldering iron to heat up the
solder joints of the wires left, and pull them out. The hot solder
will seal up the holes once the wires are removed. Heat up the
solder joints again, and from the backside stick a pin (or thin
scribe) thru the hole to "pierce" it. Then solder in
the new bulb and make sure the filament is in as described. |
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On the back cut off any extra leads left over from the
new bulb installation. Only do this when soldering is fully completed. |
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Here is what it should look like once completed. Note how
I repaired my bulb cover. When you put the bulb cover back on,
it will be pretty loose as the bulb is smaller than the original.
A small dab (very small!) of superclue to hold the bottom of
the bulb cover to the circuit board will work great. |
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Reassembly: put the circuit board back onto the back of
the module, and put in the hex head screw. take the front of
the module and assemble it with the volume button and the pivot
rod. Flip it down on the table and take the back half and press
them together and make sure everything lines up. Once together
it is time for assembly back into the car. This is tricky. Find
a friend with really small fingers, or use a thin screwdriver
to make it easier. Take your time, and do not tug the wires too
hard. The module has clips on the back that secure it into a
rubber interface in the area where the back of the module meets
the steering wheel. Start the car. Turn your lights on and if
the modules light up... Enjoy the Cereal bar! |